If you have recessed cans for lighting in your home or office and need to replace the bulbs, you may discover that there are several options to choose from. If you want to light a more specific area, for instance, you might choose a PAR shaped bulb, which more sharply focuses its light.
But for the sake of this article, we’ll discuss the two bulbs most commonly used in recessed cans for general lighting: BR30 and BR40. We’ll also talk briefly about the pros and cons of choosing LED bulbs, as well as an LED alternative you can consider.
The Shapes: BR30 and BR40
Let’s start by understanding the terminology. In the names of these bulbs, BR refers to a bulged reflector; this shape is used to evenly spread light, which is why these are used for general lighting.
The 30 and 40 refer to the size of the bulb in 1/8 inches -- 30/8 and 40/8 inches respectively. Or more simply, the BR30 is just under 4" across and the BR40 is 5" across.
So when you're choosing a bulb for recessed cans, the first thing to know is the size of the cans. For general lighting, most cans are 4" or 5" or 6". For 4" cans, you cannot choose BR40 bulbs -- they're too big. For 5" cans, a BR30 will fit with a little space to all sides while a BR40 will fit with little to no space on the sides. For 6" cans, a BR30 may leave so much space between the bulb and trim that you don't care for the look, though this is a personal choice.
Ceiling height is another traditional consideration when choosing your bulb; BR30s are often used on lower ceilings with BR40s on higher ceilings. If the bulbs are equal in wattage, this may not make much of a practical difference; but BR40s commonly come in higher wattage options, helping them spread light across a room from that greater height.
Arguably, with the same beam angle but a wider lens, BR40s spread light a little more widely than BR30s. This could affect your bulb selection based on purpose of the lighting and distance between the cans. But practically, this is likely to be a subtle difference, and we recommend choosing primarily for wattage (or lumen output) and the size of the cans.
LED vs Incandescent
Now that we understand the uses of BR30 vs BR40 bulbs, let's talk about the pros and cons of choosing LEDs for your light bulbs. The big claim to fame for LED lighting is that it operates on far less energy to produce lighting equal to an incandescent or halogen bulb. This means it costs a lot less to run and, at today's LED prices, an LED replacing a frequently used incandescent bulb will often pay for itself in 1-2 years and then start putting money in your pocket for years to come.
But the last push for energy efficient lighting with CFLs left a bad taste in many people's mouths -- yes, those bulbs saved money on electricity, but they had some drawbacks too. So we've spent a lot of time teaching about LEDs in detail, for instance in our Ultimate Guide to LEDs. But let's take a quick look here at how LEDs and incandescent bulbs compare:
Similarities: Like incandescent bulbs, LEDs reach full brightness immediately. Both work well in a wide range of temperatures, and both are free of mercury.
Lifespan: Some LEDs are only rated to last 5000 to 10,000 hours; many are rated to last 25,000 hours and more. Compare that to an incandescent rating of 1000 hours. Those who remember that CFLs didn't live up to their 10,000 hour claims, LEDs aren't affected by the same things like frequent on-off cycling or cold temperatures. So if LEDs are made of quality components, they should often last this long.
Dimming: Incandescent bulbs are masters of dimming. Most LEDs also dim (check the packaging), but they need compatible dimmers. Otherwise you may run into flickering and buzzing. Some LEDs (like this BR30) get a warmer look when you dim them to mimic incandescent bulbs; again, look for this feature on packaging.
Durability: As you know, incandescent bulbs are pretty delicate thanks to the glass bulb and the thin filament. Some cost more and come with a better supported filament and shatter resistant bulb. But LEDs -- which have plastic bulbs and no filament -- are durable from the start.
Heat: As you also know, never unscrew an incandescent bulb that was recently turned on or you can burn your hand. LEDs stay cool the touch on the bulb portion, though their heat sinks toward the back get hot. Due to their need to dissipate heat, LEDs also need some air flow, so check the packaging for compatibility if you plan to use an LED in an enclosed fixture.
Color Rendering: We perceive the colors of things differently depending on how the object is lit. This is because of the wavelengths present in the light. Incandescent bulbs are typically considered the best light bulbs for providing us with accurate colors, but LEDs do an excellent job as well, and as we've shown elsewhere, arguably render colors better. This is a matter of personal preference.
Color Temperatures: This term refers to how warm or cool the bulb appears to the eye, and we measure this in Kelvins. 2700K to 3000K are considered warm colors, and look more yellow; 3500K to 4100K are neutral, fairly white in appearance; 5000K and above are considered cool, and look more blue.
Incandescent bulbs are usually around 2700K, and even warmer when you dim them. Many LEDs can appear 2700K as well, and as we've mentioned, some warm as they dim as well. But LEDs also offer a range of cooler color temperatures, giving you more flexibility in different settings. Some people, for instance, prefer neutral or cool color temperatures in kitchens and utility settings like laundry rooms.
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So should you choose BR30 and BR40 LEDs over their incandescent brethren? If you're interested in saving money long term (and don't love changing light bulbs), the upgrade makes a lot of sense. But you can look at these other factors when considering what's right for you.
An LED Cautionary Note:
It may be tempting to look for the cheapest LED bulbs you can find when replacing incandescents. We encourage you to consider name brands, as they're not only likely to last longer, but also to better retain their light output (lumens) and color temperature. This is why Lighting Supply carries mostly name brands. We'd rather you get a good deal on something that's designed to provide you with a good experience.
Downlight Retrofit Kits: an LED Alternate
If you've decided to upgrade your BR30s or BR40s to LED, the obvious choice is to replace them with BR30 or BR40 LED bulbs. But that's not your only option. LED downlight retrofit kits cost a little more, but they're almost as easy to install as a light bulb and they give a clean, flush look to your recessed cans, entirely covering the open space.
These also eliminate the choice between BR30 and BR40 shapes. Simply choose a kit to fit the size of the can and choose your lumens (light output) and color temperature and you're all set. You can check out the kits we carry here.
As you can see, you have a few options when it comes to general lighting in recessed cans these days. We hope this explanation of bulb shapes and technology helps you to make the right buying decision for your needs.
If you thought life was over when they "banned" household incandescent bulbs, never fear ... incandescent bulbs are here. To be sure, there are good reasons in terms of energy and dollars saved to make the switch to LED replacements. But for those who love the incandescent bulb, here's what you need to know:
* The legislation that basically "banned" traditional incandescents (40 watt to 100 watt standard types) really only banned their manufacture and importation in the United States (as of January 1, 2014). You can still buy and use them if you can find them, like these 60 watt Philips bulbs.
* The legislation exempted specialty bulbs, which includes rough service bulbs. These bulbs are built with stronger filament supports, so they often last longer than standard bulbs. They're also designed for 130V. But they're still incandescent bulbs.
What does this mean for you?
Since line voltage in the United States is typically 120V, rough service bulbs (run that way) would use fewer watts than they're listed at; they'll also provide fewer lumens (less light). So when you want to replace a 60 watt standard incandescent with a rough service incandescent, you might want to choose a 75W bulb!
Another way to look at it is that a standard 60 watt incandescent bulb produces around 800 lumens, so if you want to get the same brightness from a replacement bulb, look for something that provides about that same number of lumens. We provide a few options here that start well under $1 per bulb (at the time of this writing).
However, actual voltage varies in people's homes -- sometimes less and sometimes more than 120V. So many people will simply buy a 60-watt rough service bulb to replace a 60-watt incandescent. This would typically mean producing a little less light and using a little less energy. This is entirely a personal preference based on how much light you need.
A Background to the LED Light Bulb Revolution
Here in the United States, 2012 through 2014 were the years of new light bulb requirements that effectively banned the most common household (and many office) light bulbs. These included 40 watt to 100 watt general use incandescent bulbs used in many lamp and ceiling fixtures.
This effective ban came from 2007 legislation signed by then-president George W. Bush, which required that light bulbs produce a minimum amount of light (or "lumens") for every watt of energy used. This was done to keep us from wasting energy where we didn't need to, as energy production has an environmental impact and other ramifications.
Since traditional incandescent bulbs produce relatively few lumens per watt, they didn't meet these new requirements. Most of the energy they use produces heat, and only about 5 to 10% of it produces light. This means that they're inherently inefficient and cost more money to produce light than other options do.
Despite the legislation, it's still legal to purchase and use these bulbs, but they can no longer be manufactured in the United States or imported into the country. So buying them means finding whatever inventory still exists.
Replacing Incandescent Light Bulbs
We've talked in other posts about your options for replacing general lighting incandescent bulbs, including what to look for on lighting packages. Past articles include "Replacing Your Incandescent Light Bulbs" and "Missing Your Incandescents? Try Rough Service Bulbs." You can check out those articles for some additional information. But here's a rundown of your primary options:
HALOGEN LIGHT BULBS
Halogen bulbs are a kind of incandescent bulb, using halogen gases and higher pressures inside the bulb to burn more efficiently. This efficiency kept them from being banned by legislation. They glow a little whiter than traditional incandescents, but are overall quite similar while saving around 30% on energy.
COMPACT FLUORESCENT LIGHTS, or CFLs
Often recognized for their "swirl" or spiral design, these became an early energy-saving alternative to incandescent bulbs, operating on about 25% of the power to produce a similar amount of light as incandescents. They could also last for years. However, they didn't work well in the cold; most didn't dim; most took a while to reach full brightness; and many people didn't care for the light they produced. Plus, their lifespan was reduced when used in places where they were turned on and off frequently.
LIGHT EMITTING DIODES, or LEDS
The topic of this article, LEDs offer many of the benefits of incandescent bulbs, yet they're the most efficient of any general lighting option. They also offer a wider variety of color temperatures and are even available as smart bulbs that can be programmed, provide almost any color, and more. We'll explore these in depth.
What Does LED Stand For?
When it comes to light bulbs, LED stands for "Light Emitting Diode." The next section explains what we mean by a diode that emits light.
What are LED Lights?
Technically, an LED is a semiconductor device with P type materials (with Positively charged carriers called holes) and N type materials (with Negatively charged carriers called electrons) that are brought together to form a diode. When powered by electricity, the holes and electrons move toward one another; in order to combine, the electrons must release photons, which we experience as light.
LED Basic Features
LEDs have fast become a popular lighting option because they boast many of the same qualities as incandescent bulbs while lasting far longer and using about 1/6 the energy to produce the same amount of light. Here are their most important basic features:
LED Advanced Features
While LEDs offer a lot of benefits as replacement lighting, their digital nature also lets them offer other features along with lighting. Here are a few of the ways people are enhancing light bulbs by adding to LED technology:
As you might imagine, this is just the beginning for smart bulbs. With light bulbs in every room of a house, they have the ability to keep us connected to any smart system we're using.
Lumens and Color Temperature
If you watched the video above about replacing incandescent light bulbs, you may have already picked up on the key points of choosing an LED light bulb for your home or office. Instead of looking at watts (how most of us chose general use light bulbs in the past), you need to see how much light is produced. This is measured in lumens. A 60-watt incandescent bulb, for instance, produces about 800 lumens. An LED bulb may produce the same amount for around 10 watts. You can see this in the image below.
The other thing to look for is "Color Temperature," which may read as "Light Appearance," "Light Color," or something similar on a lighting label. This is measured in Kelvins, so you'll see a number followed by a K. Incandescent bulbs have a color temperature of around 2700K, which is a warm look with a hint of yellow. 2700K to 3000K are often referred to as "warm white."
Higher numbers look cooler, appearing more white in the range of 3500K to 4100 (known as "cool white"), and even slightly blue in the range of 5000K to 6500K (known as "daylight.")
When replacing incandescents with LEDs, you may want to stick with 2700K LED bulbs for a similar look to what you have, though some people prefer the bluer light of high Kelvin bulbs. Some will mix it up, with 2700K bulbs in many areas of the home but higher Kelvin bulbs in kitchens and utility areas. This is a matter of personal preference.
LEDs and Warmer Dimming
Many people seem to love how "warm" incandescent bulbs appear. As we explained above, this warmth comes from a color temperature of about 2700K, which LED bulbs have come to mimic really well. But incandescents have another trick up their sleeve: when you dim them, they become even warmer in appearance, decreasing to around 2200K.
New LED technologies have now begun mimicking this feature as well, as you can see in this Philips "warm glow" LED below. While Philips uses the term "warm glow," other companies offer a similar feature under different names.
LEDs and Color Rendering
Different lighting technologies produce different balances of wavelengths on the color spectrum. This allows us to see the colors of objects more accurately or less accurately under various lights. For instance, as you can see from the image below, sunlight provides us with a strong balance of all wavelengths, letting us correctly see all visible colors.
The ability for light bulbs to render colors well has traditionally been measured as "CRI" from the Color Rendering Index. On this scale, incandescent and halogen bulbs are typically considered near perfect in their rendering, scoring 95 to 100 out of 100. But as you can see in this image, their light weighs heavy on oranges and reds while not providing as much emphasis on green and blue wavelengths.
Meanwhile, LEDs are typically rated around 80 CRI (though certain LEDs score in the 90s). But you can see from the chart that, while they don't emphasize oranges and reds as well as incandescent bulbs, they do emphasize some green and blue wavelengths better than incandescent bulbs.
So while the Color Rendering Index makes it seem like LEDs don't render colors as well, the truth is that LEDs render colors differently, so the best technology comes down to preference and/or what you're trying to light. This is why lighting experts are now looking into a new index that will better take into account a variety of lighting factors.
You can see this difference firsthand from the images in our article on this topic.
Suffice it to say that LEDs do provide us light across a wide range of wavelengths and do a very good job at rendering colors, even if they do so a little differently than incandescent bulbs.
LED Lights and Quality
While once out of financial reach for the average consumer, LED light bulbs have become so affordable that their energy savings (compared to incandescent bulbs) often cover their initial cost within a year. Yet for those who love a bargain, it's tempting to buy bulbs that are below the pricing for trusted brands.
These bargains, however, aren't always a good value, because these low prices are often achieved by using cheap components. While the diodes in an LED might keep working, the driver in a bulb might die early, ending the life of the bulb; odds of this happening are higher with low-end components. Cheaply made LEDs are also more likely to flicker or buzz.
For one clue to the quality of a bulb, consumers can look to its rated life. Some are only rated for 5000 or 10,000 hours, while others may be rated for 25,000+.
Another clue is the warranty. Low-end bulbs may have warranties of 3 years or less while some manufacturers warranty their LEDs for 5 years or more.
This still means a cheap bulb could last for a few years, but not for anywhere as long as the other, so over time you might actually spend more on the cheap bulbs than you would on the more trusted bulbs. And you might have a worse experience with them along the way.
What's more, Energy Star has found that the quality of certain bulbs diminishes quickly, as you can see from this image. Because of this, consumers can look for bulbs with an Energy Star certification when looking for an LED whose quality and brightness are expected to last. (Note that LEDs with an Energy Star rating cannot claim longevity of more than 25,000 hours, even though standard testing might normally rate them with a longer life.)
What Lighting Specialists Tell Us
As LEDs transform the world of lighting, we thought we'd see what experts in several lighting niches could tell us about the impact of LEDs. Here's what we found out:
Daniel Stern, editor of vehicle lighting industry technical journal DrivingVisionNews, spoke about LEDs and automobiles, explaining some of the ways LEDs are making driving safer. "LED brake lights eliminate bulb burnouts and light instantly at full intensity -- a quarter of a second faster than filament lamps -- letting following drivers react 22 feet sooner at 60 mph and preventing crashes."
On the other end of the car, he points out: "Yesterday's low and high beams are being supplanted, so far mostly in Europe but probably soon in America, too, by LED-matrix Adaptive Driving Beams: full-time high beams that dynamically shadow out other road users in real time for high-beam seeing performance with low-beam glare levels. Tests in Germany show ADB gives a driver nearly 100 feet more seeing distance than low beams, without more glare."
Despite the theoretical benefits, Stern cautions buyers about replacing incandescent car bulbs with LEDs without guidance or study: "There's a mountain of unsafe automotive LEDs on the market, all promoted as 'upgrades.' A few legitimate ones are now available from Philips and Sylvania, but they don't necessarily work safely in any/every application for a given bulb type. The consequences of a bad choice are much worse in the safety lights of a car than they are over the kitchen table in the house."
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In our social media posts, we sometimes reference articles about the impact of light on health. We heard from Ken Ceder on this topic. Ken is Executive Director of "Science of Light," a non-profit organization focused on biologically beneficial light and bringing this into classrooms. Ken told us, "The transformative benefit of LED lighting in the field of biologically beneficial light has been the ability to engineer a more finely tuned, controlled light spectrum compared to our old fluorescent technology." He adds to this that LEDs have "transformed the size of light therapy devices from 1' x 2' light boxes to tiny hand held devices weighing mere ounces."
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Finally, we spoke with professional photograph Neil van Niekerk who shared several ways LEDs are changing his work: "When shooting video clips or interviews on video, LED light panels have become my go-to light source. Obviously flash wouldn't work here -- we need continuous light. What makes LED lighting really attractive over other continuous light sources is that you can change the white balance to match the existing available light. This way you can more seamlessly blend the additional light and the ambient light."
He also finds that continuous LED lighting with its adjustable white balance has other advantages over flash photography. For one thing, it keeps from startling babies during newborn portrait sessions. But in a larger sense, it provides a "what you see is what you get" advantage over flash photography. "For dramatic portraits with weddings," said Neil, "I've been using LED lights for a while now. For me, LED lights are faster to use and adjust than flash would be. Very helpful when time is limited."
Replacing Lights with LEDs in the Workplace
When we talk about replacing light bulbs with LED lights, we might picture household style bulbs -- the types we put in bedside lamps or in recessed ceiling cans. While these all have LED replacements, there are also LED replacements for fluorescent tubes and multi-tube panels, for large high bay lights used in warehouses, for street lights, for outdoor wallpack lighting, and more.
For instance, "Corn Cob" LEDs are used to replace HID bulbs like metal halide lamps and LED T8 bulbs are able to replace fluorescent tubes. You can check out one of our articles for information on replacing fluorescent troffers with LEDs.
Regardless of where you replace older lighting technologies with LED technology, though, you can enjoy the benefits of LEDs like longer lifespans, lower energy costs, and quality color rendering. There's plenty of reason to consider upgrading to LEDs at this time, and when you're ready to do so, Lighting Supply is here to help!
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